This machine is specially designed for cutting silicon steel coils into lamination strips for transformer cores, welding machine cores, and reactor cores.
This machine is specially designed with a swing shear for different angle. The angles, hole position, V notching position and cutting length can be pre-set in the PLC, full automatic.
A full automatic lamination separating & stacking device is optional.
Lamination strips can be cut by this machine:
Main features of compact full automatic step-lap transformer core cutting machine:
-- Delta AC servo system plus Delta PLC professional module achieve high precision feeding, quick response, high precision positioning, low noise; Max. feeding speed 100m/min, starting & braking time is less than 10ms.
-- Full automatic finishing cutting, swinging angle, counting, cutting right angle, trapezoid, parallelogram, fish-head, etc.
-- Equipped with online punching & V notching device, high productivity
-- Cutting, punching and notching motors are inverter control, quick and low noise
-- Screw rod center positioning, driven by step motor, automatic positioning
-- Cutting blade, notching tool and punching tool are made by special carbide alloy, long life, less burr
-- Step-lap function, max. 7 steps, both longitudinal and transversal
-- Automatic stacking device, no erro on separating different kind of lamination strips, especially step-lap cut strips
Step-lap transformer core sample:
|transformer core cutting machine|transformer core cutting machine|transformer core cutting machine|transformer core cutting machine|
Buildup of compact full automatic step-lap transformer core cutting machine:
3.1 Inverter-controlled decoiler:
-- Motor power: 2.2kW
-- Max. coil weight: 1000kg
-- Max. coil width: 500mm
-- Coil inner diameter: 480
3.2 Automatic center positioning & guiding devices:
-- Two parts driven by two steps motors
-- Automatic positioning & centering
-- Strip width can be pre-set on the touch screen
3.3 High speed servo feeding device
--Servo motor driving: Delta from Taiwan, 4.5kW
-- Feeding speed: max. 100m/min
-- Feeding precision: +/-0.02mm
-- Feeding roller material: Cr12, quenched
3.4 Online V notching device
-- High speed motorized notching, 40 times per minute (average speed in line)
-- Notching position tolerance: +/-0.05mm
-- Driving motor power: 1.5kW
-- Notching tool: high hardness carbide alloy, more than 2,000,000 times before grinding, lasts for more than 20 times grinding
-- Notching position and numbers can be preset on the touch screen
3.5 Online hole punching device
-- High speed motorized punching, 40 times per minute (average speed in line)
-- Suitable punching hole diameter: 8~20mm
-- Hole position tolerance: +/-0.05mm
-- Cutting motor power: 2.2kW
-- Punching tool: high hardness carbide alloy, more than 1,200,000 times before grinding, lasts for more than 20 times grinding
-- Punching position can be pre-set on the touch screen
3.6 Servo swinging and motorized cutting device
-- High speed servo drive swinging, 3-5s per rotate
-- Rotating angle precision: +/-0.1 degree
-- Rotating servo motor power: 4.5kW
-- High speed cutting, 30~50 pieces per minute (average speed in line)
-- Cut-to-length tolerance: +/-0.05mm
-- Cutting motor power: 2.2kW
-- Cutting blade: high hardness carbide alloy, more than 2,000,000 times before grinding, lasts for more than 20 times grinding
-- Quantity and length are pre-set on the touch screen
3.7 Servo stacking table: |step-lap mitred core cut to length line |step-lap mitred core cut to length line|
-- Servo positioning: Delta servo motor & driver, 2kW
-- Inverter controlled motor feeding, synchronized with cutting speed, 1.5kW
-- Separate PLC control, touch screen operation (to the main PLC control)
-- Suitable max. lamination strip length: 2.4m
3.8 Control system |step-lap mitred core cut to length line |step-lap mitred core cut to length line|
-- Delta PLC |step-lap mitred core cut to length line |step-lap mitred core cut to length line|
-- Delta touch screen
|transformer core cutting machine|transformer core cutting machine|transformer core cutting machine|transformer core cutting machine|
Main technical data of transformer core cutting machine:
|
No. |
Item |
Data |
|
1 |
Type Code |
JN-5003D |
|
2 |
CRGO thickness |
0.23-0.6mm |
|
3 |
CRGO coil width |
30-500mm |
|
4 |
Cutting length |
1-999999mm |
|
5 |
Cut-to-length tolerance |
+/-0.1mm |
|
6 |
Cutting angle tolerance |
+/-0.03° |
|
7 |
Hole position tolerance |
+/-0.1mm |
|
8 |
Notch position tolerance |
+/-0.1mm |
|
9 |
Burr height |
Less than 0.02mm |
|
10 |
Feeding speed |
Max. 100m/min |
|
11 |
Production speed |
30~60 pieces per minute |
|
12 |
Punching/notching die |
Carbide alloy |
|
13 |
Cutting blade |
Carbide alloy |
|
14 |
Die & blade life |
More than 1.2 million times before grinding |
|
15 |
Max. step-lap stroke |
40mm |
|
16 |
Step-lap quantities |
1, 2, 3, 4, 5, 6, 7 |
|
17 |
Servo motors |
Delta from Taiwan |
